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            INFRASTRUCTURE
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Owned facility at Munoli, Karnataka:
The capacity of the sugar plant is currently 7,500 TCD and 1000 MT of raw sugar per day. The cogeneration power plant is a 35.5 MW plant. The distillery produces 150KL ethanol per day. The command area of sugar cane procurement is about 15,000 acres spread over 150 villages and the supporting base of over 8000 farmer shareholders who are the backbone of our company and part of our success story.

Owned facility at Athani, Karnataka:
The capacity of the sugar plant is 6000 TCD which commenced operations in the year 06 –07.It has a cogenartion capacity of 38 MW and a distillery with a capacity to produce 150 KLPD of ethanol.

Owned facility at Havalgah, Karnataka:
The capacity of the sugar plant is 4000 TCD which commenced operations in the year 06 –07.It has a distillery with a capacity to produce 150 KLPD of ethanol.The command area of sugar cane procurement is about 12,000 acres spread over 149 villages and the supporting base of over 6000 farmers.

Leased facility at Ajara, Maharashtra:
The capacity of the sugar plant is currently 2,500 TCD plant with a command area of over 9500 acres spread over 104 villages with a planned average recovery of about 12%.

Leased facility at Arag, Mohannagar, Maharashtra:
The capacity of the sugar plant has been enhanced to 4000 TPD from 2500 TPD and a 15 MW cogeneration plant with a command area of over 9500 acres spread over 67 villages with a planned average recovery of about 12%.

The Process flow chart of the various business processes are explained in a flow chart.

Just click below to access the chart:
Process Flow Chart.ppt

Leased facility at Aland, Karnataka:
In SY 06 –07 the company has taken on lease a factory in Aland, Karnataka with sugarcane crushing capacity of 1,250 TPD.

Haldia Refinery, West Bengal:
It is a 2000 TPD refinery which will be commissioned in sugar year 07 –08. It has a cogenaration capacity of 15 MW. It is a port based refinery which gives it easy access to international markets for export of refined sugar as well as import of raw sugar. The east coast refinery aso gives it chance to cater to the untapped markets of the eastern states of India

Integrated Sugar Manufacturing facility:
As opposed to a conventional sugar mill where the primary product is sugar and the byproducts, bagasse and molasses are sold to third parties, an integrated sugar mill is able to extract the maximum value out of sugarcane by being able to produce value added products like Ethanol, Electricity, and Biofertilisers from molasses, bagasse and press mud respectively.

The following diagrams show the difference between outputs from sugarcane processing for conventional and from integrated sugar mills:

 

   
 

© Copyright, Shree Renuka Sugars Ltd. 2008